| Customization: | Available |
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| Die Casting Machine Type: | Customized |
| Die Casting Method: | Precision Die Casting |
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Aluminum is the most frequently used material for aluminum castings to produce light weight parts.
The basic principle of low pressure casting of aluminum alloy is to make the liquid aluminum alloy fill the aluminum mold and the whole solidification process under the effect of low working pressure so as to obtain high quality casting. Because the commonly used working pressure is low (0.06 ~ 0.15MPa), it is called aluminum alloy low pressure casting.
Precision die casting parts are widely used in the hardware parts, the production of auto motor parts,machinery parts and medical equipment and so on.
Specification:
| Product Name | Aluminum Pressure Casting For LED High Pole Lighting Shell |
| Equipment | Die casting machine from 88 Ton to1000 Ton, CNC center, EDM, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding, etc. |
| Material | Aluminum alloy ADC12 |
| Process | Drawing or Sample → Making Mold/Tooling → Making Samples → Casting → Deburring → Secondary Maching (Drilling, Threading, Milling, Turning, CNC Machining) → Surface Treatment (Sand Blasting, Power Coating, Painting, Electroplate or As Client's Requirement ) → Assembly → Quality Inspection → Packing → Delivery |
| Surface Treatment | Trimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis |
| Application (Including but not limited to) |
Auto parts & Truck parts |
| Led light housing | |
| Electronic accessories | |
| Train, bullet train fittings | |
| Air cylinder series | |
| Mechanical parts | |
| Hardware fittings | |
| Fixed structure parts | |
| Daily goods | |
| Drawing | Provide by customer (DXF/DWG/PRT/SAT/IGES/STEP etc) or design according to the sample |
| Certification | ISO 14001:2015, TUV, RoHS |
| Payment Term | T/T, L/C, Western Union, Paypal |
| QC System | 100% inspection before package |
| Packing | Carton packaging, PVC bag with a label, wooden pallet, according to customer need |
| Lead Time | 10~25 working days according to quantity |
| Monthly Capacity | 50,000 pcs |
| Our Advantage | More than 30 years of experience in die casting field |
| With talented and experienced engineers | |
| Service | OEM&ODM service, high quality, prompt delivery, 24-hour service with prompt reply |
We export the majority of our customized products to the United States and Europe, where our customers have become regulars. As a result of our long experience in this field, we can easily satisfy customers' needs.
·We do have more than 17 years manufacture experience on Aluminum Extrusion Area.
·We have a strong ability to design and Extrusion, CNC machining, Milling, Turning with a fast speed.
·We have complete metal processing machines, in addition to stamping, there are laser cutting, CNC bending, welding, etc.
·We attach great importance to the control of all steps of the manufacturing process, so we can maintain long-term stability and excellent quality.
1. Based on the customer's requirements, we help design the appearance of the extruded profiles, provide CAD drawings and 3D models for customer confirmation, customize the molds, and extrude the aluminum profiles that meet the customer's requirements.
Extrusion
Equipped with 44 aluminum extrusion lines, MetalPlus is capable of producing various standards of commercial aluminum profiles and industrial aluminum profiles with maximum outer diameter of 350mm.
MetalPlus has 44 aluminum profile extrusion lines equipped with PLC control systems and precise molds. The largest extruder used in the MetalPlus factory is a 6800 ton unit. The machine is used for the production of industrial profiles in various shapes with a maximum diameter of 600mm. This allows us to satisfy the different requirements of our various customers. Some of the aluminum products produced by MetalPlus include radiators, industrial fan blades, motor enclosures, solar cell frames, doors, and windows.
MetalPlus can produce custom molds according to customer requirements. We have the abilities and experience to produce aluminum profiles with complex structures. We have our own R&D team so we can provide reasonable suggestions for our customers in order to create superior products at affordable prices.
Anodizing
Anodizing is a process in which a layer of aluminum oxide is formed on the surface of aluminum alloy products when they are placed in an electrolyte solution and then an electrical current is applied. Oxidized aluminum profiles feature improved corrosion resistance so that the surface can withstand various weather conditions. Meanwhile, the aluminum oxide also increases the product's hardness and wear resistance. MetalPlushas 6 anodizing production lines. The profiles processed in our anodizing lines feature uniform oxidation film thickness and color giving them a beautiful appearance. The oxidized profiles come in various color options including silver, black, gold, champagne, and imitation steel. Other colors can be customized upon request.
The anodized products will all be inspected by highly trained professional inspectors. Defective products which cannot be re-processed will be directly scrapped. Products with uneven color will be de-coated and re-anodized until they can meet the requirements. This ensures that there is no color difference among each batch of products.
Painting
Our factory is equipped with 4 powder spraying lines and all of them are using high-quality spray nozzles from Gema Switzerland. In the meantime, MetalPlus only uses safe and environmental friendly paint with strong adhesive force as well as durable color retention.
CNC Machining
MetalPlus is equipped with highly advanced machining equipment sets. All fine machining processes are accomplished by technicians with rich industry experience. Strict industrial standards are adopted during production to ensure fine machining precision and product quality.
1. MetalPlus has 12 PRATIC machining centers which can be used for the milling, drilling or tapping of profiles from different angles. They are especially suitable for the production of long profiles up to 6 meters. The equipment sets can realize machining of complex profiles with the simplest methods
2. MetalPlus has fully automatic cutting machines from Wegoma which can accomplish precise cutting with automatic and continuous material feeding, which means that the machines feature low labor cost and high production efficiency. Therefore, the cutting price of MetalPlus is significantlylower than that of the other enterprises in the industry.
3. We have 30 punching machines of which the punching pressure ranges from 50 to 100 tons. They can be used for the punching of relatively thick profiles of which the thickness can be over 5MM. There are also 10 stretch bending machines/bending machines which can realize bending of profiles to arc or different angles. The machining angle is highly precise. The factory is also equipped with 10 milling machines, realizing machining of different planes, bevels or grooves so that we can satisfy different machining requirements of our customers.
Packing & Shipping
IN 2004 "THE RECOGNIZED BRAND OF THE BUILDING INDUSTRY MATERIAL MARKET"
IN 2006 "CERTIFICATE FOR PRODUCT EXEMPTION FROM QUALITY SURVEILIANCE INSPECTION " AND "ISO9001"
IN 2009 "ADVANCED COMPANY "
IN 2009 "JIANGSU FAMOUS BRAND CERTIFICAT "
IN 2009 "CERTIFICATE FOR CREDIBLE PRODUCT OF QUALITY IN JIANGSU PROVINCE"
IN 2012, ESTABLISHED THE BUSINESS RELATION SHIP WITH PANASONIC, LG.
IN 2015, BE AND INOVATIVE PRODUCER AN SUPPLYING PARTNER FOR EUROPE CLIENT.
IN 2017, DEVELOPED THE NEW PRODUCTS OF BASEBOARD HEATERS .
IN 2019, COOPERATE WITH THE WORLD'S LARGEST HEATER MANUFACTURERS , AND SUPPLY THE ALUMINUM SHELLS FOR THEM .WON A GOOD REPUTATION !
IN 2023, WE WILL CONFIDENCE TO DEVELOP OVERSEA DISTRIBUTOR , TO EXPAND MARKET FOR WIN-WIN BENEFITS.
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